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22. April 2024
e-Logistics
22. April 2024

Hand bearing

Manual storage systems play an essential role in the efficiency and organization of work processes, especially in the industrial and trade sectors. These specialized storage areas are used to store tools, materials and small parts needed for daily work. The importance of these storage units stems from their ability to simplify access to necessary resources and thus increase productivity in the workplace.

What is a manual storage system?

A manual warehouse is a specific type of warehouse designed for the immediate availability of materials and tools at or near the workplace. In contrast to centralized or decentralized warehouses, which often keep more extensive stocks in more distant or distributed locations, a manual warehouse is characterized by its immediate physical proximity to the place of use of the stored goods. This type of warehouse is primarily used for the efficient supply and provision of frequently required auxiliary materials, tools and small parts, such as screws and seals, directly where they are needed.

Distinction between central, decentralized and manual warehouses

  • Central warehouse: A central warehouse serves as a company’s main storage location and holds the majority of goods in stock. It is usually positioned at a central location from which goods are distributed to various locations or directly to customers.
  • Decentralized warehouses: Decentralized warehouses are distributed across various locations and hold stocks of goods closer to the respective point of consumption. This enables a faster response to local needs and can reduce transportation costs.
  • Hand warehouse: A hand warehouse, also known as a demand warehouse, focuses on the immediate availability of smaller quantities of materials and tools required for daily use. It is typically located directly at the workplace or a very short distance from it to minimize time wasted in obtaining necessary materials.

The aim of setting up a manual warehouse is to optimize work processes and increase productivity by reducing search and transport times for frequently required items. It therefore makes a decisive contribution to increasing efficiency and reducing costs. In industry and trade in particular, the practice of using manual storage systems for the fast and effective supply of essential auxiliary materials and tools has proven its worth.

Manual storage systems are an essential part of warehouse logistics, especially in areas such as industry, construction and trade, where the efficiency and speed of work processes are of crucial importance. Their main function is to keep frequently used materials and tools close to the workplace to speed up access and therefore increase productivity.

The need for manual storage

The immediate availability of materials and tools through manual storage is crucial for efficient operational processes. They allow work processes to continue without unnecessary interruptions, which in turn saves time and increases overall productivity. In sectors such as construction, industry and trade, where time equals money, hand bearings can make a significant difference.

Role of hand bearings in optimizing the work flow

Manual storage systems contribute to optimizing the workflow by ensuring systematic organization and immediate availability of required materials. This leads to a reduction in the time spent searching for and obtaining items and enables continuous work without delays.

Areas of application for manual storage systems

Manual storage systems are widely used in various industries:

  • Industry: For storing small parts such as screws and gaskets used in production processes.
  • Construction: For storing building materials and tools required for construction work.
  • Craft: For the direct availability of tools and materials required for craft activities.

Examples of stored items

Typical examples of items stored in hand storage include small parts such as screws and gaskets that are needed regularly and in large numbers. These items are essential for the smooth running of many production and construction processes.

Advantages of manual bearings

The benefits of manual storage are many:

  • Improve efficiency and productivity in the workplace: by reducing the time spent searching for and obtaining materials, employees can perform their tasks faster and more effectively.
  • Quick access to necessary materials and tools: The immediate availability of tools and materials directly at the workstation minimizes interruptions and promotes a continuous workflow.
  • Contribute to order and organization in the work area: Hand storage supports a structured and orderly work environment, which further improves work efficiency.

Disadvantages of hand storage

Despite the numerous advantages that manual storage systems offer for operational processes, they also bring with them specific challenges and potential disadvantages. These mainly relate to space requirements, costs and the risk of overstocking and loss of materials. To overcome these challenges and maximize the efficiency of manual warehouses, it is important to follow best practices for their setup and management.

  • Space requirements and constraints: Hand storage facilities require physical space, which can be problematic in small or densely occupied work environments. This can lead to a lack of space, which in turn can affect the organization and accessibility of the warehouse.
  • Set-up and maintenance costs: The initial investment to set up a manual warehouse and the ongoing costs to maintain it can be significant. This includes racking systems, bins and any warehouse management technology required.
  • Risk of overstocking and loss of materials: Without proper management and regular inventories, there is a risk of materials being overstocked or lost, resulting in unnecessary costs.

Best practices for setting up a manual warehouse

To overcome the above challenges and increase the efficiency of manual warehouses, it is advisable to consider the following best practices:

  • Optimal design and organization: efficient use of available space is critical. By using customized shelving systems and sorting bins, the available space can be used optimally and the accessibility of stored items can be improved.
  • Regular stocktaking and maintenance: Regular stock checks help to avoid overstocking and loss of materials. This ensures that only required materials are kept in stock and helps to control costs.
  • Use technology to improve stock management: Modern technologies, such as stock management software or RFID systems, can significantly increase the efficiency of stock management. They enable precise tracking of stock levels and simplify inventory processes.

By incorporating these best practices, companies can maximize the efficiency of their manual warehouses while minimizing the challenges associated with their setup and management. The optimized design and organization of hand storage, combined with regular maintenance and the use of modern technology, leads to improved accessibility and management of materials and tools, ultimately increasing productivity and efficiency in the workplace.

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